{"meta": {"rows": 981, "window": ["2026-06-01", "2026-07-08"], "weeks": 6, "window_weeks_setting": 8, "total_cost": 2477802.7455749996, "scrap_cost": 1880412.4624, "rework_cost": 597390.2831749999}, "counts": {"proposed": 8, "confirmed": 4, "held": 4, "killed": 0, "cross_check_overrides": 0, "unadjudicated_held": 0}, "verified": [{"evidence_rank": 1, "part": "10G CARBON STEEL 120\" X 30\"", "verdict": "CONFIRMED", "checker_verdict": "CONFIRMED", "checker_reason": "6 weeks present, not a spike, trend +86.9%, and mostly true scrap with $188,888 scrap cost; no known-project match.", "checker_checks": {"real_vs_noise": "pass: 6 weeks present, is_spike false, trend +86.9% is clearly worsening", "known_work": "clear: no exact part match and no initiative match on defect family", "over_claim": "clean: maker cited recent-weighted ~$127,166, trend +87%, and ~$2,729/event consistent with engine"}, "consolidate_into": null, "cross_check": {"applied": "CONFIRMED", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "10G CARBON STEEL 120\" X 30\"", "evidence_rank": 1, "headline": "Plating - Burn defects are climbing sharply.", "why_it_matters": "This part has a recent-weighted cost impact of $127,166, with a trend climbing +87%. Most of the defects are true scrap, costing $2,729 per event.", "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_label": "High", "confidence_reason": "The data shows a strong trend over 6 weeks with significant cost impact.", "cited_numbers": ["$127,166 recent-weighted", "trend +87%", "$2,729/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "10G CARBON STEEL 120\" X 30\"", "raw_cost": 204699.06900000002, "scrap_cost": 188888.03635, "weighted_cost": 195212.44941, "events": 75.0, "recent_weighted": 127165.59140999998, "trend_pct": 86.87944623394657, "cost_per_event": 2729.32092, "processed_units": 815.0, "loss_per_unit_run": 251.16450184049083, "volume_mult": 1.0887817036547554, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Plating - Burn", "chase_score": 270593.9637530127, "item_no": "1000007", "is_known": "False", "evidence_rank": 1.0, "evidence_chips": ["Climbing +87%", "Mostly true scrap", "$2,729/event"], "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_score": 92, "confidence_label": "High"}, "checker_number_audit": {"checked": 6, "matched": 6, "unverified": [], "verified": true}}, {"evidence_rank": 2, "part": "4\" PIPE-CRV STACK 439SST NiCR", "verdict": "CONFIRMED", "checker_verdict": "CONFIRMED", "checker_reason": "6 weeks present, not a spike, trend +24.4%, and no known-project match.", "checker_checks": {"real_vs_noise": "pass: 6 weeks present, is_spike false, trend +24.4% shows worsening beyond flat noise", "known_work": "clear: no exact part match and no initiative match on Assembly - Wrong Assembly", "over_claim": "clean: maker stayed within engine numbers and did not invent cause"}, "consolidate_into": null, "cross_check": {"applied": "CONFIRMED", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "4\" PIPE-CRV STACK 439SST NiCR", "evidence_rank": 2, "headline": "Wrong Assembly defects are increasing.", "why_it_matters": "This part has a recent-weighted cost of $86,863 and a trend climbing +24%. The cost per event is $2,993.", "recommended_first_step": "Break the part's rejects down by shift and week to isolate what changed.", "confidence_label": "Medium", "confidence_reason": "The trend is moderate over 6 weeks, indicating a potential issue.", "cited_numbers": ["$86,863 recent-weighted", "trend +24%", "$2,993/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "4\" PIPE-CRV STACK 439SST NiCR", "raw_cost": 197522.112425, "scrap_cost": 129465.6826, "weighted_cost": 156688.25453, "events": 66.0, "recent_weighted": 86863.43053, "trend_pct": 24.40193265650051, "cost_per_event": 2992.7592791666666, "processed_units": 656.0, "loss_per_unit_run": 301.10078113567073, "volume_mult": 1.305252211416695, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Assembly - Wrong Assembly", "chase_score": 161741.64675015904, "item_no": "04-31799-014-PLT", "is_known": "False", "evidence_rank": 2.0, "evidence_chips": ["Climbing +24%", "$2,993/event"], "recommended_first_step": "Break the part's rejects down by shift and week to isolate what changed.", "confidence_score": 54, "confidence_label": "Medium"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}, {"evidence_rank": 3, "part": "6X108,MIT,ST(OD) CHR POL", "verdict": "CONFIRMED", "checker_verdict": "CONFIRMED", "checker_reason": "6 weeks present, not a spike, trend +45.1%, mostly true scrap, and no known-project match.", "checker_checks": {"real_vs_noise": "pass: 6 weeks present, is_spike false, trend +45.1% is a real worsening signal", "known_work": "clear: no exact part match and no initiative match on Misc - Lost Parts", "over_claim": "clean: maker cited supported numbers and defect only"}, "consolidate_into": null, "cross_check": {"applied": "CONFIRMED", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "6X108,MIT,ST(OD) CHR POL", "evidence_rank": 3, "headline": "Lost Parts defects are on the rise.", "why_it_matters": "This part has a recent-weighted cost of $86,397, with a trend climbing +45%. The cost per event is $2,538.", "recommended_first_step": "Break the part's rejects down by shift and week to isolate what changed.", "confidence_label": "Medium", "confidence_reason": "The trend shows a significant increase over 6 weeks.", "cited_numbers": ["$86,397 recent-weighted", "trend +45%", "$2,538/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "6X108,MIT,ST(OD) CHR POL", "raw_cost": 167499.821925, "scrap_cost": 131548.095325, "weighted_cost": 145928.78596500002, "events": 66.0, "recent_weighted": 86396.665965, "trend_pct": 45.12613689047186, "cost_per_event": 2537.876089772727, "processed_units": 783.0, "loss_per_unit_run": 213.92058994252872, "volume_mult": 0.9273317792033153, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Misc - Lost Parts", "chase_score": 113067.99937909466, "item_no": "106A-108-1102", "is_known": "False", "evidence_rank": 3.0, "evidence_chips": ["Climbing +45%", "Mostly true scrap", "$2,538/event"], "recommended_first_step": "Break the part's rejects down by shift and week to isolate what changed.", "confidence_score": 67, "confidence_label": "Medium"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}, {"evidence_rank": 6, "part": "5\" PIPE-CRV STACK 439 SST NiCR \u00b7 PLT", "verdict": "CONFIRMED", "checker_verdict": "CONFIRMED", "checker_reason": "6 weeks present, not a spike, trend +54.8%, mostly true scrap, and no known-project match.", "checker_checks": {"real_vs_noise": "pass: 6 weeks present, is_spike false, trend +54.8% is clearly worsening", "known_work": "clear: no exact part match and no initiative match on Plating - Nickel Out", "over_claim": "clean: maker numbers align with engine; canned first step may misfit Nickel Out but that is engine playbook, not maker invention"}, "consolidate_into": null, "cross_check": {"applied": "CONFIRMED", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "5\" PIPE-CRV STACK 439 SST NiCR \u00b7 PLT", "evidence_rank": 6, "headline": "Nickel Out defects are climbing.", "why_it_matters": "This part has a recent-weighted cost of $39,244, with a trend climbing +55%. The cost per event is $2,671.", "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_label": "High", "confidence_reason": "The trend is strong over 6 weeks, indicating a significant issue.", "cited_numbers": ["$39,244 recent-weighted", "trend +55%", "$2,671/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "5\" PIPE-CRV STACK 439 SST NiCR \u00b7 PLT", "raw_cost": 69433.442275, "scrap_cost": 61364.08227500001, "weighted_cost": 64591.82627500001, "events": 26.0, "recent_weighted": 39243.72227499999, "trend_pct": 54.81916231288936, "cost_per_event": 2670.517010576923, "processed_units": 308.0, "loss_per_unit_run": 225.43325413961037, "volume_mult": 0.9772384262264852, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Plating - Nickel Out", "chase_score": 60755.04171732411, "item_no": "04-31798-026-PLT", "is_known": "False", "evidence_rank": 6.0, "evidence_chips": ["Climbing +55%", "Mostly true scrap", "$2,671/event"], "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_score": 75, "confidence_label": "High"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}], "held": [{"evidence_rank": 4, "part": "TUNGSTEN SPROCKET DEBUR", "verdict": "HOLD", "checker_verdict": "HOLD", "checker_reason": "Trend is only +10.5%, effectively flat per rubric, so this is steady-state loss not a clearly worsening project yet.", "checker_checks": {"real_vs_noise": "concern: 6 weeks present and not a spike, but trend +10.5% is too close to flat to confirm", "known_work": "clear: no exact part match and no initiative match on Plating - Rack Mark", "over_claim": "clean: maker did not overstate worsening, only said defects are present"}, "consolidate_into": null, "cross_check": {"applied": "HOLD", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "TUNGSTEN SPROCKET DEBUR", "evidence_rank": 4, "headline": "Rack Mark defects are present.", "why_it_matters": "This part has a recent-weighted cost of $75,195, with a cost per event of $2,611.", "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_label": "Medium", "confidence_reason": "The data shows consistent performance over 6 weeks.", "cited_numbers": ["$75,195 recent-weighted", "$2,611/event"], "number_audit": {"checked": 4, "matched": 4, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "TUNGSTEN SPROCKET DEBUR", "raw_cost": 180188.13027499997, "scrap_cost": 118583.66262499998, "weighted_cost": 143225.449685, "events": 69.0, "recent_weighted": 75195.257685, "trend_pct": 10.53218501132555, "cost_per_event": 2611.42217789855, "processed_units": 765.0, "loss_per_unit_run": 235.54003957516338, "volume_mult": 1.021050680682662, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Plating - Rack Mark", "chase_score": 84917.09464129822, "item_no": "1020399-DBR", "is_known": "False", "evidence_rank": 4.0, "evidence_chips": ["$2,611/event"], "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_score": 47, "confidence_label": "Medium"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}, {"evidence_rank": 5, "part": "5\" PIPE-CRV STACK 439 SST NiCR \u00b7 POL", "verdict": "HOLD", "checker_verdict": "HOLD", "checker_reason": "Healing trend -23.8%; not a worsening opportunity for Chris's queue.", "checker_checks": {"real_vs_noise": "concern: 6 weeks present and not a spike, but trend -23.8% is healing, not worsening", "known_work": "clear: no exact part match and no initiative match on Plating - Rack Mark", "over_claim": "clean: maker correctly framed it as healing and said no action is needed"}, "consolidate_into": null, "cross_check": {"applied": "HOLD", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "5\" PIPE-CRV STACK 439 SST NiCR \u00b7 POL", "evidence_rank": 5, "headline": "Rack Mark defects are healing.", "why_it_matters": "This part has a recent-weighted cost of $79,127, but the trend is healing at -24%. The cost per event is $2,717.", "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_label": "Low", "confidence_reason": "The negative trend indicates improvement, so no action is needed.", "cited_numbers": ["$79,127 recent-weighted", "trend -24%", "$2,717/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "5\" PIPE-CRV STACK 439 SST NiCR \u00b7 POL", "raw_cost": 236340.53280000002, "scrap_cost": 147406.7483, "weighted_cost": 182980.26210000002, "events": 87.0, "recent_weighted": 79127.0281, "trend_pct": -23.808797230137294, "cost_per_event": 2716.5578482758624, "processed_units": 891.0, "loss_per_unit_run": 265.2531232323233, "volume_mult": 1.1498549567965863, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Plating - Rack Mark", "chase_score": 72157.79202316211, "item_no": "04-31798-026-POL", "is_known": "False", "evidence_rank": 5.0, "evidence_chips": ["Healing -24%", "$2,717/event"], "recommended_first_step": "Pull True Cam tank parameters for the line and check rack contact / agitation on the top part numbers.", "confidence_score": 41, "confidence_label": "Low"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}, {"evidence_rank": 7, "part": "MEDALLION, BREAKOUT", "verdict": "HOLD", "checker_verdict": "HOLD", "checker_reason": "Healing trend -22.3%; not a still-worsening problem to assign now.", "checker_checks": {"real_vs_noise": "concern: 6 weeks present and not a spike, but trend -22.3% is healing", "known_work": "clear: no exact part match and no initiative match on Material - Dings/Gouges/Dents", "over_claim": "clean: maker correctly described healing and did not invent a supplier or cause"}, "consolidate_into": null, "cross_check": {"applied": "HOLD", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "MEDALLION, BREAKOUT", "evidence_rank": 7, "headline": "Dings/Gouges/Dents defects are healing.", "why_it_matters": "This part has a recent-weighted cost of $67,899, but the trend is healing at -22%. The cost per event is $2,608.", "recommended_first_step": "Pull incoming inspection and supplier scorecard for the part; this may be an upstream defect.", "confidence_label": "Low", "confidence_reason": "The negative trend indicates improvement, so no action is needed.", "cited_numbers": ["$67,899 recent-weighted", "trend -22%", "$2,608/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "MEDALLION, BREAKOUT", "raw_cost": 185181.68429999996, "scrap_cost": 135288.2104, "weighted_cost": 155245.59996000002, "events": 71.0, "recent_weighted": 67898.82196, "trend_pct": -22.26522429940118, "cost_per_event": 2608.192736619718, "processed_units": 772.0, "loss_per_unit_run": 239.87264805699476, "volume_mult": 1.0398322553460801, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Material - Dings/Gouges/Dents", "chase_score": 54849.42606387042, "item_no": "14101869", "is_known": "False", "evidence_rank": 7.0, "evidence_chips": ["Healing -22%", "$2,608/event"], "recommended_first_step": "Pull incoming inspection and supplier scorecard for the part; this may be an upstream defect.", "confidence_score": 43, "confidence_label": "Low"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}, {"evidence_rank": 8, "part": "SCREW,FLANGE,HEX HEAD", "verdict": "HOLD", "checker_verdict": "HOLD", "checker_reason": "Healing trend -18.0%; not a worsening opportunity despite the cost level.", "checker_checks": {"real_vs_noise": "concern: 6 weeks present and not a spike, but trend -18.0% is healing", "known_work": "clear: no exact part match and no initiative match on Polishing - Out of Round", "over_claim": "clean: maker correctly framed it as healing and did not overreach"}, "consolidate_into": null, "cross_check": {"applied": "HOLD", "overridden": false, "matched": null, "note": "no tracker match"}, "maker": {"part": "SCREW,FLANGE,HEX HEAD", "evidence_rank": 8, "headline": "Out of Round defects are healing.", "why_it_matters": "This part has a recent-weighted cost of $69,258, but the trend is healing at -18%. The cost per event is $2,458.", "recommended_first_step": "Run a cycle-time and fixture check on the polishing cell; confirm operator ramp on that line.", "confidence_label": "Medium", "confidence_reason": "The negative trend indicates improvement, so no action is needed.", "cited_numbers": ["$69,258 recent-weighted", "trend -18%", "$2,458/event"], "number_audit": {"checked": 6, "matched": 6, "unverified": [], "dropped_chips": [], "verified": true}}, "engine": {"part": "SCREW,FLANGE,HEX HEAD", "raw_cost": 167165.22697499997, "scrap_cost": 144808.626925, "weighted_cost": 153751.26694499998, "events": 68.0, "recent_weighted": 69258.33494499998, "trend_pct": -18.030617111263247, "cost_per_event": 2458.3121613970584, "processed_units": 763.0, "loss_per_unit_run": 219.08941936435122, "volume_mult": 0.949738317000471, "weeks_present": 6.0, "is_spike": "False", "dominant_defect": "Polishing - Out of Round", "chase_score": 50787.429634600114, "item_no": "10201584", "is_known": "False", "evidence_rank": 8.0, "evidence_chips": ["Healing -18%", "Mostly true scrap", "$2,458/event"], "recommended_first_step": "Run a cycle-time and fixture check on the polishing cell; confirm operator ramp on that line.", "confidence_score": 47, "confidence_label": "Medium"}, "checker_number_audit": {"checked": 2, "matched": 2, "unverified": [], "verified": true}}], "killed": [], "checker_summary": "4 confirmed / 4 held / 0 killed; queue is safer because flat or healing items were kept out, and no duplicate known-project work was found.", "checker_summary_audit": {"checked": 0, "matched": 0, "unverified": [], "verified": true}, "number_audit": {"figures_checked": 46, "figures_matched": 46, "figures_unverified": 0, "items_flagged": 0, "chips_dropped": 0}}